Typical Applications
  High speed motor windings with difficult
    insertion and winding characteristics
  Dry-type transformers
  Automotive alternators
  Solenoids

Product Description
Thermal Class:  220° (copper)

Super Hyslik 220 includes a proprietary internal lubricating system to aid windability and insertion.

Tough abrasion-resistant surface which withstands automated winding operations.

Excellent dielectric performance.

Superior chemical and moisture resistance, especially with refrigerants in hermetic applications.

Superior thermal overload protection, especially during locked-rotor conditions.

Superior performance in hermetics.

 

GENERAL INFORMATION
References Are Provided for Comparative Purposes:

Round
 NEMA: Copper MW 37-C
 UL:  File # E37683

Rectangular
NEMA: MW 38-C
 

Availability:
  Round
      Copper
      Heavy 4 - 30 AWG

   Square
      Copper
      Heavy 1 - 14 AWG

   Rectangular   Copper (Heavy)

      Min Width .081"
  Max Width .750"
  Min Thickness .030"
  Max Thickness .292"

 

Typical Properties

This data is typical of 18 AWG copper, heavy build insulation only. It is not intended to be used to create specification limits.


THERMAL

 

Thermal Endurance
20,000 hr Life >220°C

Thermoplastic Flow
min : 300°C
typical : 350°C

Heat Shock (20% 3x)
½ hr @ 240°C min : no cracks

Solderability
@ 480°C (900° F) : No

Stress Relief Temp:  160°C

MECHANICAL 

Mandrel Flexibility
After Elongation
    min : 20% 3x OK
    typical : 30% 1x OK
After Snap
    min : 3x OK
    typical : 1x OK
 

Unilateral Scrape
Avg of 3 sides
    min : 1150 gms
    typical : 1700 gms
 

Repeated Scrape
700 gms
    min : 100 strokes
    typical : 200 strokes
 

Dynamic C of F    typical: 0.06 

ELECTRICAL 

Dielectric Breakdown
@ RT : 11 kV
@ 200°C : 7.0 kV

Insulation Resistance
@ RT : 5x1013 ohms
@ 200°C : 9.2x1010 ohms

Corona Inception Voltage
typical: 580V

High Voltage DC Continuity
NEMA @ 1500 V DC : 5 faults/100 feet max
Typical @ 3000 V DC : 0-1 faults/100 feet

CHEMICAL 

Retained Dielectric after R-22
72+ hrs +300°C conditioning: 3.5kV
72+ hrs +150°C conditioning: 10kV

R-22 Extractables:  <0.8%
 

Resistance to Solvents

After 30 min in        60°C

 

After 24 hrs @ RT :

Xylene,
Butyl Cellosolve/Xylene


Perchloroethylene,
1% NaOH,
28% Sulfuric Acid,
Gasohol 

 


Procedure followed to determine published values:

NEMA: National Electrical Manufacturers Association
JIS: Japanese Industrial Standards
IEC: International Electrotechnical Commission
ASTM: American Society for Testing and Materials

Download pdf Spec Sheet Super Hyslik 220